Maintenance and Production Manager

Job Title: Maintenance and Production Manager Maintenance & Set-up Summary: Responsible for directing, supervising and planning all activities in the production department by performing the following duties.
Responsible for the maintenance, repair, and setting up of machines, supervision of employees & establishing processing by performing the following duties.
Performs a variety of electrical & hydraulic trade functions including installation, maintenance, and repair of equipment and facilities including injection & hydraulic molding presses, chillers, water circulation loops, pumps, compressors, lathes, and mills.
Confirms proper operation of manufacturing machines, equipment, and facilities each day.
Maintains tools & repairs equipment and facility in optimum working condition.
Applies knowledge and ability to complete necessary repairs to all phases of manufacturing equipment.
Diagnoses malfunctions promptly to determine the proper course of action.
Replaces & repairs various machine components on a routine basis.
Inspects damaged parts, determine the nature of the repair, and use repair tools to rework or refinish worn or damaged parts.
Inspects, tests, and adjusts all systems, machinery, and equipment regularly.
Records inspections, tests, and repairs on preventive maintenance logs.
Maintains complete documentation for each manufacturing machine regarding repairs, upgrades, and other relevant data.
Records recommendations on repair work needed.
Responds to verbal or written instructions for safety and security calls regarding machinery.
Plans and layouts work from blueprints, diagrams, operation manuals, manufacturer's specifications, and other specifications.
Disassembles equipment using hand tools and power tools as required.
Uses proper tools and equipment safely to complete each repair.
Installs special functional and structural parts and equipment.
Reassembles equipment and tests performed as needed.
Sets up new machines as needed.
Reports any safety-related issues or accidents to management immediately.
Ensures the work area is cleaned and safe at the end of each workday.
Secures tools, materials, and equipment in the proper area at the end of each day.
Sets up, programs & develops processes according to assigned job/customer orders.
Assures route sheet (traveler), blueprint, and any other specification(s) are present before beginning set up.
Reads and follows documentation to meet specifications.
Installs molds, programs injection, and compression presses & follow the information on the routing sheet for each specific job as well as all other company procedures & policies.
Assures material is present and meets the correct specifications of each job as stated on the routing sheet (traveler).
Develops process on new jobs using the guidelines transferred from the quoted values to the routing sheet (traveler) to achieve optimum efficiency & quality.
On recurring jobs, adjusts processes where necessary to achieve optimum efficiencies & quality.
Inspects first pieces before presenting to quality for approval.
Sets the machine monitoring system according to the proper mode of the job once the process is established and the first parts have been submitted to quality; the process should be locked.
Assures that the work area is set up properly set up with materials, mold release, and any hand tools required, and clean before the start-up of each job.
Once approved by quality, trains molding operators in accordance with the process developed or established depending on the situation.
Continues to monitor process periodically to ensure consistent quality and efficiencies are stable.
Complies with company policies and procedures giving special attention to safety regulations.
Occasional overtime will be required when necessary, including after-hours & weekends.
Performs other related duties as assigned.
Production Summary: Responsible for directing, supervising and planning all activities in the production department by performing the following duties.
Leads planning, scheduling, monitoring and improving production processes.
Manages and develops personnel on a day-to-day basis.
Produces parts in accordance with established travelers and procedures.
Revises production schedules and priorities to best meet customer needs.
Daily timekeeping and analysis.
Utilizes production statistics and recommends forecasts for future production.
Communicates production schedules and production problems.
Responsible for first article setups and establishing molding parameters.
Responsible for set up verification and operation of equipment, material use, job assignments, material labeling and other related activities on respective shift.
Ensures equipment operation and production, meets quality control standards by monitoring throughout the shift, and takes corrective action immediately as needed.
Ensures that equipment, tools, fixtures, documents and forms are stored properly and available for production.
Develop and coordinate staff training, safety procedures and protocols facility-wide.
Monitors and ensures compliance with a safe work environment incorporating housekeeping standards (6S).
Maintains and controls the physical condition of the plant and surrounding grounds.
Ensures hazardous materials are used in a proper manner and proper waste disposal.
Maintains & enforces policies, procedures and guidelines consistent with company policies, procedures and guidelines.
Establishes and monitors compliance with all federal, state and local statutes.
Be aware of security and the safety of the building and employees.
Report any unsafe condition to management as required.
Responds to building or employee incidents or accidents promptly and appropriately, and report to management as the situation warrants.
Functions as a backup for any and all positions as required.
Complies with company policies and procedure guidelines with special attention to safety regulations.
Performs other related duties as assigned.
Skills: Written Communication Oral Communication Technical Communication Reading Skills Blue-Print Reading Organization Math Aptitude Mechanical Aptitude Project Management Physical Dexterity Time Management Use hand tools such as wrenches, et al.
Education/Experience: BS Degree in Engineering, Business, Operations.
10-15 years' minimum experience managing a manufacturing facility and operation.